I've had to pause the Sulastic front shackle experiment. About six months ago I began to notice the shackles starting to droop. It was a linear process over the fall and winter ending recently with the shackles resting on the compressed stops. Just to recap, two years ago when I installed these I had no expectation on these because I couldn't find any cases of someone installing sulastics on the front of a truck (they are made for F350) let alone on an E series. So based only on my experience they have failed after two years. Note, one year of that time the van just sat in the driveway.
In this photo you can see the shackle sitting on the compressed bump stop. The lower or extended bump is the lip protruding downward.
My plan is to contact Sulastic to see if there are any alternatives or solutions. I have red in other forums that Sulastic is very personable to work with and have a generous warranty policy. I'm not pursuing a refund or warranty claim as I installed these on a vehicle never intended for their product. Ideally I would like to find a long term solution and continue to run the sulastics.
In the mean time I wanted to find a shackle that would work while asolution was investigated for the sulastics. I have learned through the sulastic shackle experiment that on my van a shackle that is 7" bolt center to center is the sweet spot for ride quality, caster angle, and handling. Also through the Sulastic experiment my font springs and frame pivot is now the same as the 1999 - 2004 F350 and Excursions. I was not able at the time to locate an off the shelf shackle that was exactly 7". The orginal shackles are all 5". There are a lot of shackles that are labeled as leveling shackles for both the EX's and the trucks but those are all 9" which is way to long. I purchased these leveling shackles off Amazon and modified them to be 7" shackles.
https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1
With the shackles on the bench you can see the separation of rubber from the metal.
So I'll contact Sulastic and see if there are any other options for these. It has been a good learning exercise.
- Eric