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E350 van 7.3 DIY Intercooler
IMG 5065 1
hole that needs patching
hole that needs patching
test fitting using clecos
finished patch close up
finished patch
steel sheet metal, cleco pliers, removed corner from shroud
shrink tube over everything, keep the moisture out
crimp the butt connector, then solder #6 wire
sa-mokin'! #1 butt connector, crimped, then soldering #1 gauge battery wire
IMG 5011
IMG 5015
IMG 5014
looks pretty good
brackets R Us
I starred at this thing for an hour, finally dreamed up a bracket to hold the battery isolator
Battery moved left by 2-1/2", heater hose moved and bracket in place, cool side boost tube in place
modified battery tray with new hole pattern
InkedIMG 4999 LI
InkedIMG 4998 LI
IMG 5004
IMG 4997 1
InkedIMG 4997 LI
IMG 4974
IMG 4976
 
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