Re: custom roof on Express van
superdog,no build pictures,just a few finished ones you should be able to figure out!
frame material is birch hardwood inside and outside frame glued together then screwed together then coated with epoxy paint frame finished size inside is 32"x48".
top was cut to shape and frame glassed to top before roof was cut.
material is stapled to frame then finish strip screwed to trim.
top held up with 1/2" tubing slides over pin on roof then held with clip at bottom.
interior of van is finished with indoor/outdoor carpet over 1/8" ply over r-13?insulation.
the only limit on top size would be the fit of top to van.i went with size as we only needed room to stand dress cook and move around,also i wanted to leave enough room for solar etc.
hope this gives you some ideas.
drive slow and enjoy"its the journey"
Les,lqhikers
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