You are correct, Ford's Dana 44 and Dana 50 Twin-Traction Beam front suspension is 80's technology - it was used in Ford F150, F250, F350, Fullsize Broncos from 1980 through 1997, 17 years and several million built.
Of course the straight tube front axle with single radius arm per side used in your QuadVan is even older school, 60's technology. Early Broncos starting in 1966 had the same basic design through 1979 when they updated to TTB. F150 of the same vintage also used the same design.
Even older school is the leaf sprung straight tube front axle.
Really, the only innovative design under our vans is the coil sprung straight tube axle with modified 5-link that Quigley uses, much like Dodge and Jeep.
All of these designs have their advantages and disadvantages.
TTB isn't for everyone, but it has proven to be the best 4X4 design in desert racing many times over. That is because it is very robust, independent, compliant and long travel.
Let me address some of your points:
Quote:
Originally Posted by maxacceleration
TTB? Now I can see how it could have better travel than a stock Quadvan, which as you say hits the bump stop all to quick.
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Yes you can, and at a lower ride height which means a lower center of gravity, easier entry and exit, and actually higher ground clearance under the front axle, rear axle is obviously the same. TTB can be high if that is what you are in to; if you want a higher break over angle you will have to lift it, but that has never been a problem with my E350 EB and I use it harder than most ever will. TTB has more bump travel because of the arc the wheel travels allowing the wheel to travel higher in the wheel well. You can see this in the slow motion video on our website.
Quote:
Originally Posted by maxacceleration
They float or swim more than a solid axle, Trailing arms on straight axles are more stable than TTB, IMO.
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I've driven a lot of different 4X4 vans over the last several months and I can say ours is as stable as any I have driven and much better than most. One thing that is different is that the suspension on our van is moving, it is a much softer ride, and does not have the stiff ride that some might call "stable".
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Originally Posted by maxacceleration
You end up with A LOT of negative camber at full compression and A LOT of positive camber at full extension. And stability issues crawling slow, potentially. The wheel arcs too much in its travel.
Take that slow off camber left hand corner and your right wheel drops down into a hole a you have a lot of positive camber with that right wheel, and you have the potential for that tire to tuck under.
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It is true that it does have a camber curve that a straight axle does not, but that has never presented a problem and at times is an advantage. Crawling slow, it is actually and advantage. Because the two Traction Beams function independently, the travel of one has little effect on the other. When "your right wheel drops down into a hole" it does so on its own and the chassis is less affected and the other wheel does not change. On your straight axle with its limited travel, when "your right wheel drops down into a hole" the whole van leans into that hole and the left wheel is also effected. There is no "potential for that tire to tuck under" because it is limited in its droop.
Last weekend, I was being followed by a QuadVan in some steep and tight switchbacks on the side of a mountain, you can see it pick up a front tire where ours had no articulation issues.
Quote:
Originally Posted by maxacceleration
You need a longer than stock radius arms for good geometry on TTB
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We make custom tubular radius arms that are 10" longer for a better caster curve with the long travel - the exact same thing applies to the QuadVan design, if you could get more travel you would have more caster change.
Quote:
Originally Posted by maxacceleration
Now if you want to haul butt across the bumps... w/ttb and beat the f' out of it, go for it!
With 8500 lbs?!?
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That is the nice thing about it, you don't "beat the f' out of it" with all that travel and you can go fast if you want to or need to. We drive hundreds of miles on dirt "roads" in Baja in a day to get to our favorite places - if I had to do it at a bone jarring 25 mph, well...
TTB isn't for everyone, but it will do what ever your's will do - and a whole lot more.
By the way, if I were going to buy someone else's conversion, it would be a QuadVan - same front suspension as my F250 SuperDuty.
We install F250/350 front axles in vans as well.