Aluminess Box......finally
I've been wanting a box on the back of the van since....well.....the day we bought it(10 years ago). I put off ordering the swingarm from Aluminess for far too long.....and now they refuse to make them. With a standalone swingarm out of the question I just went for it and mounted the box directly to the door. So far, so good. No flex at all, if you grab the box and twist the whole van moves with it. I think it's going to work out just fine but I'll be keeping an eye on the hinges and what not.
I drilled 4 holes in the door to line up with the corners of the box and that spaced the box off the door with two pieces of c-channel. The bolts go through the box, through the c-channel and through the door with huge fender washers inside.
Because the box is so close to the door I sewed up a webbing door pull that bolts to the door release lever and extends out the side of the box. A quick pull on the webbing opens the door.
License plate will be relocated to the door of the box in the next few days....still need to wire that up.
For some reason the photos look like the box is crooked.....I can assure you we somehow got it completely straight/level.
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