Well... this trip did not get off in the right direction. Got down the road to our favorite little fuel stop in Mancos, CO and upon closing the rear doors and tire carrier, noted that the tire moved. WTF! That's not supposed to happen. Did Discount Tire mount the spare back up wrong after rotation? No... the welds on the Aluminess carrier broke. Crappy welds with no penetration constructed circa 2008. One of the other welds is cracked and one of the bent tubes has a crack as well. Dammit.
The bright side of this is that it was at a stop and not cruising down some highway and bouncing into someone's windshield. Or not on some back dirt road and coming off while never ever knowing where it went.
Tried to find local welders but Internet searching only provided out of service numbers. So we went back to Durango and stopped at the Post Office and got a copy of the yellow pages book from a stack they had in the lobby. Called around and took the van over to a shop and had them take a look. They did not like and called out the welds too. So... tried to take off the swing arm but the bottom shoulder bolt would NOT come out.
Messed around for half hour or so with PB Blaster and still no luck. Went to a machine shop and no luck there. Drove home and took a cut off wheel to it and cut the head off the bolt. Then had to cut again as you cannot raise the swing arm with a bolt in the hole. Got the arm off and could not get the bolt remnant from the hole which is really odd because it's not threaded. Took a BFH to it for 3 hits and it simply pulled right out. Geez.
Took the swing arm to the welders today and that was 6 hours ago. I was thinking that no news is good news but now I am worried. TT Aluminess and they are sorry and would fix it for free (thanks) if I wanted to drive 1200 miles out to Santee. They don't have any in stock as they only make them for bumper assemblies but really, you couldn't have the production crew make 1 more arm and get one shipped?
Waiting to hear from the local welder as they think they can fix it better and put on extra bracing. They will also have me sign a release stating they don't guarantee as the tires weigh so much and nothing really supports them with this design.
Also sent an email to UJoint to see if their rear bumpers are ready to ship but they must have taken the day off as no response. That new bumper they make is looking really good and strong.
Only way to travel now is to rent a small UHaul enclosed trailer for the spare and the mountain bikes and head out as the roof is loaded up and I don't want to put a tire up there. Problem is the west coast is on fire and the camping and boon docking opportunities are dwindling by the day. Might have to pick some new destination which is a shame for us and for the entire PNW. So sorry to see this happening anywhere but it seems the entire west coast is just burning up. Plus the fact that what is open will likely be really smokey. Really wanted to get up to Rixen's to get this furnace replaced/fixed.
So... that's my trip report for now. Thanks to all that have contributed.
Bob