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08-31-2020, 12:23 PM
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#21
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Senior Member
Join Date: Apr 2012
Location: Philadelphia, PA
Posts: 4,208
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If you’ll have easy access to the back of the panels bolts and nylock nuts might be better in the long run and remove the pointy ends, too.
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08-31-2020, 12:58 PM
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#22
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Senior Member
Join Date: May 2017
Location: San Clemente, CA
Posts: 428
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Quote:
Originally Posted by BrianW
If you’ll have easy access to the back of the panels bolts and nylock nuts might be better in the long run and remove the pointy ends, too.
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I will have easy access when I first put everything together, but once installed I probably wont. So fixes and troubleshooting on the road will be easier with the sheet metal screws.
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08-31-2020, 10:35 PM
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#23
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Senior Member
Join Date: Jul 2017
Location: Longmont, CO
Posts: 324
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Quote:
Originally Posted by BenJJ
The only downside to going this route is the HDPE sheet is expensive. I priced it out and it looks like I will be in the $250 range to cover everything...
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Looks great! I was faced with the same decision on a very similar project (removable water system) recently. I though HDPE would be ideal, but it wasn't an option due to availability and timing of a planned trip. Instead, I bought a 4x8 sheet of 1/4" tempered hardboard from HD and covered it with the same speaker enclosure covering used in the pop top. I'm a bit concerned about durability if exposed to water, but it was super cheap ($15 for the full sheet) and the fabric ties the interior in with the upstairs while adding a bit of interior sound damping and "warmth". Maybe an option if you want to try out some inexpensive paneling before committing to your final design with HDPE?
__________________
2011 Ford E350 EB Quigley 4x4 'PUPLGUK' | V10 Gas | Opt Overland Pop Top | GBS LiFeMnPO4 100Ah
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09-01-2020, 06:38 AM
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#24
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Senior Member
Join Date: Jul 2016
Location: Seattle, WA
Posts: 397
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Coming together nicely. One thought for the panel attachment if you think you will need to take them off Might be rivnuts, no sharp points on the back and you can remove the panels and replace without worry of the sheet metal screw not grabbing when reinstalling.
Great work
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09-01-2020, 11:46 AM
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#25
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Senior Member
Join Date: May 2017
Location: San Clemente, CA
Posts: 428
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Quote:
Originally Posted by Kibo
Looks great! I was faced with the same decision on a very similar project (removable water system) recently. I though HDPE would be ideal, but it wasn't an option due to availability and timing of a planned trip. Instead, I bought a 4x8 sheet of 1/4" tempered hardboard from HD and covered it with the same speaker enclosure covering used in the pop top. I'm a bit concerned about durability if exposed to water, but it was super cheap ($15 for the full sheet) and the fabric ties the interior in with the upstairs while adding a bit of interior sound damping and "warmth". Maybe an option if you want to try out some inexpensive paneling before committing to your final design with HDPE?
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Hardboard is a great idea! I checked it out after your suggestion and that would definitely work and look nice. After discussing with my wife, she thought we should just pony up for the HDPE since we have 2 kids under 3 years old and something that is liquid resistant and easy to clean up is a priority. No kids probably would have pushed me towards the route you suggested though.
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09-02-2020, 07:26 AM
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#26
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Senior Member
Join Date: Jan 2011
Location: Reynoldsburg, Ohio
Posts: 3,774
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Quote:
Originally Posted by ConnieKat
JWA,
I am giving serious thought to removing the bloody big A/C in mine as well. It has never worked, takes up a lot of room, and is pretty much in the way. How did
you go about removing it?
ConnieKat
PS-mine’s the Starcool.....and I hate it!
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Just now saw your question to me CK---PM sent, HTH's!
J W
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09-02-2020, 04:51 PM
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#27
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Senior Member
Join Date: May 2017
Location: San Clemente, CA
Posts: 428
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Did some more work mocking up the hinges on my sample piece of HDPE. Went ahead and modeled and 3D printed a custom bracket for the hinge to mount to the extruded aluminum frame. Included 6 countersunk holes for sheet metal screws to secure it to the frame so that the hinge can then mount flush with the flange. I need to move the hole pattern slightly on the face of the bracket in order for the panel to seat properly in the flange but should be easy enough to do on the next print.
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09-02-2020, 04:53 PM
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#28
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Senior Member
Join Date: May 2017
Location: San Clemente, CA
Posts: 428
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More pictures
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09-02-2020, 06:30 PM
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#29
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Senior Member
Join Date: Mar 2015
Location: Maryland
Posts: 3,378
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Truly inventive - really is cool having the opportunities to follow people's approach to their designs & developing solutions on there own. Have to admire your ingenuity.
__________________
TwoXentrix
"AWOL"
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09-03-2020, 04:59 AM
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#30
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Senior Member
Join Date: Nov 2016
Location: FL and VA
Posts: 1,952
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Agree, well done.
__________________
Chris
2008 GMC 3500 Quigley Weldtec 4x4 Savana SMB
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