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07-11-2010, 09:00 PM
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#21
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Member
Join Date: Apr 2010
Location: Key West Fl, Port Isabel Tx
Posts: 45
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Re: Underfloor storage-aftermarket
Northern Tool and Equipment item # 716094
inframe toolboxes top would need to modified to flush mount but most of the work is done and the material is all there
__________________
2002 SMB RB15 7.3PSD
Contempo top 2WD sold
2008 Ram CTD
2011 Ford Raptor
2002 Casita
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07-17-2010, 09:18 PM
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#22
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Senior Member
Join Date: Feb 2009
Location: AVL NC
Posts: 1,008
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Re: Underfloor storage-aftermarket
Something that needs to be considered is the crossmember that holds the factory spare tire. It's a structural piece of the frame, and needs to be removed to fit the storage box. The frame HAS to be reinforced. I bet the majority of the cost is related to this.
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Chris Steuber
02 E350 7.3 (V4)
17 Focus RS, 90 SHO, 49 CJ2A, 89 LSC, 20 T250 AWD
ujointoffroad.com
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07-18-2010, 12:35 AM
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#23
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Site Team
Join Date: May 2007
Location: Turlock Ca
Posts: 10,409
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Re: Underfloor storage-aftermarket
And it would be very interesting to incorporate the battery box into the same build if possible. I wish the battery box (I have 2-4D's) was more accessible.
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2006 Ford 6.0PSD EB-50/E-PH SMB 4X4 Rock Crawler Trailer
Sportsmobile 4X4 Adventures.......... On and off road adventures
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07-19-2010, 12:53 PM
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#24
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Site Team
Join Date: Jul 2009
Posts: 1,293
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Re: Underfloor storage-aftermarket
After having read UJOINT's posting I cranked down the spare tire and had a better look at everything. The spare tire holder does look like it also performs a structural function. I'm thinking two U-beams bolted between the main frame pieces might do the trick. Each beam positioned about where the outside edge of the spare tire holder is currently located.
And while I had the spare tire down I weighted it. Mine's just a plain spare tire and it's 75 lbs. For those who store their spare tire on the roof, especially the oversized ones, my hat goes off to you.
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07-19-2010, 11:03 PM
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#25
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Senior Member
Join Date: Jan 2009
Location: Corvallis, OR
Posts: 5,300
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Re: Underfloor storage-aftermarket
I don't think SportsMobile or QuadVan do any reinforcing of the frame after the carrier is removed for underfloor storage. Cutaways also do not have it. But, the cutaways do have one more crossmember, and one crossmember option in one that is essentially a hitch receiver without the opening. So having a hitch receiver installed should be enough reinforcing.
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2000 E450 dually V10 wagon
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07-20-2010, 10:08 AM
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#26
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Site Team
Join Date: May 2007
Location: Turlock Ca
Posts: 10,409
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Re: Underfloor storage-aftermarket
Quote:
Originally Posted by carringb
I don't think SportsMobile or QuadVan do any reinforcing of the frame after the carrier is removed for underfloor storage. Cutaways also do not have it. But, the cutaways do have one more crossmember, and one crossmember option in one that is essentially a hitch receiver without the opening. So having a hitch receiver installed should be enough reinforcing.
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Don't the battery rails count?
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2006 Ford 6.0PSD EB-50/E-PH SMB 4X4 Rock Crawler Trailer
Sportsmobile 4X4 Adventures.......... On and off road adventures
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07-20-2010, 08:04 PM
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#27
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Senior Member
Join Date: Jan 2009
Location: Corvallis, OR
Posts: 5,300
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Re: Underfloor storage-aftermarket
I'm not sure about the battery rails.
When I do it, I will add my own tubular crossmember, as this will improve torsional stiffness of the frame compared to a C-channel crossmember. And I will mount it as shown in the document below, as this will provide impact and rock protection for the rear tank (when I add that).
Here's the two documents I have found pertaining to the E-series frame:
https://www.fleet.ford.com/truckbbas.../Q-184e_5_.pdf
https://www.fleet.ford.com/truckbbas/non-html/Q18.pdf
Based on those documents, I see no need for anything other than a another crossmember if the tire carrier is removed. And the optional tubular cross member is pretty darn similar a hitch receiver, which is why I think having one would be sufficient reinforcement.
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2000 E450 dually V10 wagon
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07-20-2010, 09:15 PM
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#28
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Site Team
Join Date: Jul 2009
Posts: 1,293
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Re: Underfloor storage-aftermarket
Hey Carringb.
Great work!
I found this diagram from the second document especially interesting considering what we're discussing.
Quote:
Trailer Hitch Crossmember (can increase protection area)
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(I'm adding this as a note to myself.)
210 millimeters = 8.2"
30 mm = 1.1811 in or just a little bit less than 1-3/16 in.
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07-21-2010, 07:47 PM
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#29
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Senior Member
Join Date: Apr 2009
Posts: 453
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Re: Underfloor storage-aftermarket
Quote:
Originally Posted by WVvan
And while I had the spare tire down I weighted it. Mine's just a plain spare tire and it's 75 lbs. For those who store their spare tire on the roof, especially the oversized ones, my hat goes off to you.
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Mechanical advantage or leverage
While standing on the roof rack, put one end of a tie down / or rope round the roof rack, thread it through the wheel, then back to your hands. You just 1/2 the weight of the wheel. It's dead simple to put an oversized wheel on or off the roof.
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07-21-2010, 09:23 PM
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#30
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Senior Member
Join Date: Jun 2008
Location: Draper, ut
Posts: 100
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Re: Underfloor storage-aftermarket
ok...i was psyched to see this post because i'm thinking of building a basement too. BUT, that means i need to put the spare tire on a rear rack of some kind. Alternatively, I could just build another rear mounted box: easier to get to??. is there any advantage to having underground box versus another rear mounted box? the engineering and use of a rear box is way easier than a hole into the floor...i gotta be missing something.
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Joe Skrivan
E-350 V-10; Penthouse, Custom Interior
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