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Search: Posts Made By: cthayn
Forum: Homemade SMB - Ground Up Builds 01-20-2024, 04:00 PM
Replies: 168
Views: 66,468
Posted By cthayn
https://www.sportsmobileforum.com/forums/members/1...

https://www.sportsmobileforum.com/forums/members/11452-albums1381-picture48601.jpeg

3 Year Campervan Review

It has been over 3 years since my last post on this build. I thought I would give...
Forum: Homemade SMB - Ground Up Builds 05-17-2020, 09:06 AM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

I have wanted to add a front bumper receiver hitch to the van to carry bikes. I could have bought one from Aluminess for $150 + tax and shipping, but I thought I would save a little money and have...
Forum: Homemade SMB - Ground Up Builds 05-10-2020, 06:06 PM
Replies: 168
Views: 66,468
Posted By cthayn
Hot Water Heater Update Original post...

Hot Water Heater Update

Original post describing 12 volt hot water system is in post #133 of this thread.

33206


Original Installation

After about 80-90 nights of no issue with the hot...
Forum: Homemade SMB - Ground Up Builds 12-11-2019, 08:43 PM
Replies: 168
Views: 66,468
Posted By cthayn
Amp Powersteps Installation

When we bought the van 2 years ago, one condition my wife had was to install the Amp Powersteps. She is a little vertically challenged, and loves vehicles with these steps. With the addition of the...
Forum: Homemade SMB - Ground Up Builds 12-06-2019, 01:35 PM
Replies: 168
Views: 66,468
Posted By cthayn
Furbucket, Thanks for the comment. It has...

Furbucket,

Thanks for the comment. It has been fun, and a huge learning experience for me. There was a lot of things that I had no experience with, but I just decided to jump in and figure it...
Forum: Homemade SMB - Ground Up Builds 10-28-2019, 10:43 AM
Replies: 168
Views: 66,468
Posted By cthayn
On my Agile receipt they list it as a 31 gallon...

On my Agile receipt they list it as a 31 gallon tank. Maybe it’s not an Aerotank.

I am in the road now, but when I get home I will measure it and calculate the volume.

Thanks for the...
Forum: Homemade SMB - Ground Up Builds 10-28-2019, 10:19 AM
Replies: 168
Views: 66,468
Posted By cthayn
Yes, I will have to be careful when on a rougher...

Yes, I will have to be careful when on a rougher trail.

Unfortunately, it is on the rougher trails that I will likely need the additional gas.
Forum: Homemade SMB - Ground Up Builds 10-27-2019, 12:24 PM
Replies: 168
Views: 66,468
Posted By cthayn
I don’t know why there are extra pictures at the...

I don’t know why there are extra pictures at the end, but I can’t seem to delete them. Probably a Tapatalk problem.
Forum: Homemade SMB - Ground Up Builds 10-27-2019, 12:16 PM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Extra Gas Storage

I have been disappointed with the gas capacity of the van. When Agile Offroad installed the the 4x4, they replaced the stock tank with a new tank from Aerotank. The new tank...
Forum: Homemade SMB - Ground Up Builds 10-05-2019, 12:14 PM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

A Few More Small Projects

After our 3 week trip in northern CA, NV and Oregon, I came up with a few more small projects to complete.

First, was a door hook to hold open the 40 door. After...
Forum: Homemade SMB - Ground Up Builds 09-03-2019, 11:42 AM
Replies: 168
Views: 66,468
Posted By cthayn
The wood was just 3/16”plywood that I cut to fit...

The wood was just 3/16”plywood that I cut to fit the shape and covered with fabric using spray adhesive.

There were some 3-D spaces that I needed to fill. Mostly above the B pillar on both sides....
Forum: Homemade SMB - Ground Up Builds 09-02-2019, 07:08 PM
Replies: 168
Views: 66,468
Posted By cthayn
Final Touches There were a several small...

Final Touches

There were a several small projects I needed to finish on the van before we leave on our 3 week trip through Lake Tahoe and then up to the Columbia River Gorge.

I didn’t do a...
Forum: Homemade SMB - Ground Up Builds 08-18-2019, 10:15 AM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Thanks for the input.

I used Dap Weldwood Contact Adhesive - Landau Top and Trim (https://www.dap.com/dap-products-ph/weldwood-landau-top-trim-high-heat-resistant-contact-cement/).

I used this...
Forum: Homemade SMB - Ground Up Builds 08-18-2019, 09:27 AM
Replies: 168
Views: 66,468
Posted By cthayn
Door Cabinets The last major construction is...

Door Cabinets

The last major construction is to make some door panels for the upper half of the barn doors and some cabinets for the lower half of all the doors.

The upper panels are made with...
Forum: Homemade SMB - Ground Up Builds 08-04-2019, 10:17 AM
Replies: 168
Views: 66,468
Posted By cthayn
Gray Water Tank One of the last major...

Gray Water Tank

One of the last major systems I need to build was the gray water tank. I purchased a 16 gallon tank off Amazon and picked up some metal from the remnants stack at a local metal...
Forum: Homemade SMB - Ground Up Builds 07-28-2019, 12:04 PM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Plumbing and Hot Water System

While I have been building the van, I have gone back and forth on how to do the water system. I considered the traditional RV type system (large water tank, propane...
Forum: Homemade SMB - Ground Up Builds 07-14-2019, 10:44 AM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Countertop Build and Install


When it came to selecting the coutertop material, I was looking for something that was light weight and cheap. My wife wanted granite (heavy and expensive). We...
Forum: Homemade SMB - Ground Up Builds 07-07-2019, 11:57 AM
Replies: 168
Views: 66,468
Posted By cthayn
Cabinet Doors For the cabinet doors and...

Cabinet Doors


For the cabinet doors and drawer fronts I decided to use foam core construction. The main advantage would be reduced weight. But there are other advantages, such as a very flat...
Forum: Homemade SMB - Ground Up Builds 06-23-2019, 11:00 AM
Replies: 168
Views: 66,468
Posted By cthayn
Sofa Install and Final Cabinet Install ...

Sofa Install and Final Cabinet Install

This week I was able to build the enclosure around the base of the sofa bed. I used 1/2" Baltic birch plywood covered in laminate. I also built the drawer...
Forum: Homemade SMB - Ground Up Builds 06-09-2019, 08:48 AM
Replies: 168
Views: 66,468
Posted By cthayn
Electrical Control Panel This week I...

Electrical Control Panel


This week I built and installed the electrical control panel. I first build a small cabinet that will fit below the rail at the original roof line that CCV installed....
Forum: Homemade SMB - Ground Up Builds 06-02-2019, 10:51 AM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Electrical Cabinet



A few weeks ago, before I finished the insulation and wall covering, I ran the wiring through the van and terminated the wire runs just aft of the wheel well on the...
Forum: Homemade SMB - Ground Up Builds 05-30-2019, 08:43 PM
Replies: 168
Views: 66,468
Posted By cthayn
I believe I went with the Wesbasto because I...

I believe I went with the Wesbasto because I could save a bit of money. Espar charges ~$300 for the high altitude kit, while the Wesbasto can just be programmed for high altitude.

Also, Espar...
Forum: Homemade SMB - Ground Up Builds 05-30-2019, 01:17 PM
Replies: 168
Views: 66,468
Posted By cthayn
I have the tubing sloping down to the exit, but I...

I have the tubing sloping down to the exit, but I was wondering about the exhaust muffler. It seems like it would just collect water from condensation. There is no way to have it drain.

Anyone...
Forum: Homemade SMB - Ground Up Builds 05-29-2019, 09:38 PM
Replies: 168
Views: 66,468
Posted By cthayn
2012 E-350 EB V10, 4x4, CCV Top

Wesbasto 2000 STC Heater Installation

I installed the heater a couple of months ago, but I haven’t had a chance to write it up.

I went with Wesbasto gasoline powered heater so I didn’t have to...
Forum: Homemade SMB - Ground Up Builds 05-25-2019, 10:10 AM
Replies: 168
Views: 66,468
Posted By cthayn
Overall I am pretty happy with the CCV top. We...

Overall I am pretty happy with the CCV top. We have spent maybe 25 nights in it so far. Below are my thoughts on the top.

Pros:
Love the space, it is plenty high to sit-up in and I believe it...
Showing results 1 to 25 of 71

 
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