Made a little progress this week. Lots of rain, now an earthquake. Whats next a hurricane, oh yea, one is headed our way. I started by making a box around the window to cut and fit to the curve of the wall. This will create a small window sill.
Did not realize how hard it was going to be to cut and fit to a curve. I'm using two layers of foil backed 1/2" foam board glued to 1/4 plywood. I used the first layer of foam board to get the template started. Used it to make the second layer, and that as a template for the plywood. I was able to get within 1/4 gap around window. I should be able to add trim and cover the gap.
This shows the curve that I will mark and cut the window sill to.
I will take it all down, glue and screw window sill and put back together. To line up the edges of the plywood, I'm going to add a brace behind one edge that the other edge will rest on. Hear is both pieces up, a little triming and they should fit good.
On a side note, the van started to run very ruff this weekend. Then she started to shift hard or not at all. The overdrive light was blinking, not good. My mechanic found an electrical issue with the shifting solenoids. Also the engine mounts are cracked. The shop that sold me this piece of junk is going to hear from the state ploice, in Maryland they are in charge of vehicle inspections, this would not pass. I first called and e-mailed them about the above issue, but they did not answer back.