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Old 06-06-2016, 10:52 AM   #271
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Great solution, but couldn't you have installed the sensor, screwed it in until it bottomed and then by calculating the thread pitch, unscrewed it the required number (or fraction there-of) of turns to get the required gap?

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Old 06-06-2016, 11:37 AM   #272
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Great solution, but couldn't you have installed the sensor, screwed it in until it bottomed and then by calculating the thread pitch, unscrewed it the required number (or fraction there-of) of turns to get the required gap?
Sensor is not threaded... Held in place with a clip.



There are many ways this could have been done. I was trying to not have a custom sensor in that spot but instead have it work just like the factory setup. The three Allison sensors are the same, to have an odd ball in the mix is inviting Murphy's law to ruin your expedition IMHO.
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Old 06-06-2016, 06:24 PM   #273
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One pan gasket shy of a fully assembled Allison trans. Finishing this task cleared up about 100 sqft of floor space in the shop. Hoarding parts for this swap has taken up the majority of my storage space so as I get things checked off the list, my usable work space grows and grows! double bonus!

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Old 06-06-2016, 07:24 PM   #274
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That's a thing of beauty


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Old 06-07-2016, 05:13 PM   #275
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I think they made envy one of the seven deadly sins because someone, somewhere knew I would eventually be admiring your work. Man, it borders on the unbelievable.

Do you know if an Allison could be made to mate with a 7.3?
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Old 06-07-2016, 05:22 PM   #276
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Do you know if an Allison could be made to mate with a 7.3?
It has been done...

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Old 06-12-2016, 05:54 PM   #277
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Just in case you didn't think I was serious.... Tear down has begun!







Top side is disconnected, a few odds and ends underneath and then the body bolts (currently soaking in penetrating oil).

I lost about a week and a half to being sick and caring for my sick kid but everyone's better now and progress is ramping up.
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Old 06-12-2016, 06:04 PM   #278
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Seeing these pictures gives me a funny tingling inside... Its almost like I am excited and nervous at the same time for you.
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Old 06-12-2016, 06:09 PM   #279
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Seeing these pictures gives me a funny tingling inside... Its almost like I am excited and nervous at the same time for you.
I have the nervous part covered about 100 times over... just be excited.

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Old 06-12-2016, 06:13 PM   #280
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I am gonna have to order a set of portable hand controls just so I can drive this monster when your done!
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